Toggle switch refers to a component that controls the on or off of the switch by toggling the plastic handle to change the contact point. It turns on or off the circuit by pulling the switch handle, so as to achieve the purpose of switching the circuit. The commonly used types of toggle switches are unipolar double position, unipolar three position, bipolar double position and bipolar three position. It is generally used in low-voltage circuits and has the characteristics of flexible sliding block action and stable and reliable performance. Toggle switches are widely used in: various instruments / instrument equipment, various electric toys, fax machines, audio equipment, medical equipment, beauty equipment and other electronic products. Below, pinzan electronics introduces the performance and specifications of the pull switch.

 

Electrical performance specifications

 

Rated power of toggle switch: dc50v 0.3A

 

Operating temperature range: - 20 ℃ ~ 60 ℃

 

Performance of toggle switch:

 

Contact resistance test:

 

Test under small current (100mA).

 

Requirement: it must be less than 30 milliohm.

 

Insulation resistance test:

 

Input 500V DC voltage for 1 minute and test according to the following contact method:

 

(1) Between contact terminals.

 

(2) Between the rubber seat body and the row feet.

 

Requirements: it must reach more than 100 megohm.

 

Withstand voltage test:

 

Input AC 500V (50-60Hz) voltage, 1 minute sensitivity current is 0.5mA, and test according to the following contact method:

 

(1) The row feet are connected to each other.

 

(2) Between the row feet and the shell.

 

Requirement: no insulation damage and other abnormalities.

 

Mechanical performance specification

 

The normal action force is 250 + / - 50gf

 

Terminal strength:

 

Apply force (500 GF) to the apex in either direction for 1 minute.

 

There were no cracks or abnormal movements in the row feet.

 

Requirements: meet the mechanical and electrical performance.

 

Test standard status:

 

When not specified, the test temperature, humidity and air pressure are as follows:

 

(1) The temperature is 5 ℃ ~ 35 ℃.

 

(2) The humidity is 45% ~ 85%.

 

(3) The air pressure is 80kPa ~ 106kpa.

 

Durability specification

 

Solderability test of toggle switch:

 

The top of the terminal is immersed in the solder pool for 1mm, the temperature is 230 ± 5 ℃, and the time is 3 ± 0.5s.

 

be careful:

 

(1) The welding time shall be less than 3 seconds.

 

(2) The welding area shall be more than 80%.

 

Welding resistance test:

 

During welding in the welding furnace, the temperature shall be controlled at 260 ± 5 ℃, the furnace passing time shall be 3 ± 0.5 seconds, and the thickness of the substrate shall be 1.0 mm.

 

During manual welding, the temperature shall be controlled at 320 ± 5 ℃ for 3 ± 0.5 seconds.

 

Requirements: the body must be free of deformation and meet the requirements of mechanical and electrical energy.

 

Life test:

 

No load: the operator shall conduct 100000 cycles of no-load test at the frequency of 60 times per minute.

 

requirement:

 

(1) The contact resistance shall not exceed 200m Ω.

 

(2) Others are satisfied with mechanical and electrical performance.

 

Heat resistance test:

 

Place it at 85 ± 2 ℃ for 96 hours, and then place it at normal room temperature for 1 hour.

 

Requirements: no abnormal appearance, meeting the mechanical and electrical performance[ 2]

 

Cold resistance test:

 

Place at 40 ± 2 ℃. When the relative humidity is 90 ~ 96%, the sample shall be tested after being placed in the normal environment for 1 hour.

 

Requirements: the appearance shall be normal and meet the mechanical and electrical performance.

 

Humidity test:

 

After being placed in the environment with relative humidity of 90 ~ 96% at 40 ± 2 ℃ for 96 hours, the sample plate shall be tested after being placed in the normal environment for 1 hour.

 

Requirements: the appearance shall be normal and meet the mechanical and electrical performance.